Solution Description
The total established heat remedy line is composed of :
Automatic Feeding Device →Front Washer→ Hardening Furnace → Oil quenching tank →
Rear Washer → Tempering furnace→CZPT Management Cabinet, etc.
The purchaser can compose the treatment method line flexiblely due to diverse calls for.
Steady Wire-Mesh Belt CZPT & Gas Controlled
Warmth-Remedy Furnace(9-800*10000*a hundred mm Sequence) For illustration
Buyer’s CZPT Requirements
1)Goods and materials: Cold solid/Sizzling forged fasteners produced of SCM440/435,AISI 15B41,15B25 and other alloy metal materials.M6 DIA to M30 DIA, Long 10mm to 350mm and equivalent inch dimensions as effectively.
two)Capacity : Lower/Medium carbon alloy steel products @ 800-1000kgs / hr
3)Hardness band: +/- two HRC @800- 1000kgs/ hour in each hardening & tempering
4)CP variation : +/- .03
2. Furnace composition
1) Magnetic belt sort feeder
two) Bodyweight device
three) Front degreasing & washing tank
four) Dephosphating tank
five)Front degreasing & washing tank with drying
6) Steady brilliant carburizing quenching furnace(main furnace)
7) Quenching cooling oil tank
eight) Dumping device
9) Rear degreasing & washing tank with blower
ten) Tempering furnace
11)CZPT layer dyeing tank with drying unit
12) Oiling machine
13) CZPT management cabinet
In the course of production the output electricity of hardening furnace is about 50%—sixty% of the rated power although the output electricity of tempering furnace is about forty%-50% Of the rated power.
3. Main features about Tools
1) The rated electrical power: about 660KW, Auxiliary Power: about 150KW.
Carburizing quencing Furnace=410KW,Tempering Furnace=250KW.
2) The Size of the entire gear is about sixty six meters
3) Overall fat: about seventy eight tons
four) Amenities Parameter: a few-stage current, input power voltage of 415V±5% and
50Hz frequency. 220-250V 50Hz frequency
5) Carburizing quenching Furnace 820ºC—920ºC, Quenching cooling oil Tank sixty-80ºC, Tempering Furnace 300ºC—650ºC,Dephosphating tank 70-90ºC,degreasing & washing tank sixty-80ºC
four.two Front degreasing &washing tank
This system is open up structure. The perform pieces soak in the hot h2o to clear the oil and impurities. It is composed with the degreasing tank, driving technique, spray technique, oil-drinking water separator skimmer, filter device and so on.
four.three.Degreasing tank
This gadget is open composition. This gadget is composed with Dephosphating tank,
transmitting belts, reduction equipment, chain, chain wheel, transducer. The dimensions of
tank can be choosed by capability of managing work pieces. The heating unit,
transmitting belts, chains are adopts SUS304 stainless metal. The perform items
which in the feeding equipment fall into the dephosphating tank equably to wipe out
the oxide of work pieces ‘s area ,by this the surface area of perform pieces are smmoth. Then operate
parts are ship to washing equipment by transmitting belts for cleansing the raffinate.
4.four. Entrance degreasing & washing tank with drying
This gadget is open construction. The work parts soak in the hot water to thoroughly clean the oil and impurities. It is composed with the degreasing tank, driving program, spray method, oil-h2o separator skimmer, filter device and so forth.
4.5. Constant vibrant carburizing quenching furnace(primary furnace)
This sort of carburizing Furnace is the principal system of the generation line, it is primarily composed of furnace go over, mesh belt conveyor technique, roller transmission, heat preservation content, heating aspects, furnace enthusiast circulating system, gas cracking manage device, perform pieces dropping unit and temperature control device.
4.nine. Tempering furnace
The tempering furnace is composted of go over, feeding shelf, wire mesh belt driving
gadget, substance of very hot insulation, heating equipment, circulating enthusiast apparatus,
discharging rack, and Temperature management apparatus. There are 5 high pace
mixing supporters on top of furnace, which can make the convection recent to make certain the
temperature uniformity inside the furnace, modest hardness stability of perform items and
color uniformity right after tempering.
In order to stay away from the massive temperature drop, We make the electrical power density of 1st zone
and second zone closely. The belt drive transmitting by Cycloidal Pin Equipment Speed
Reducer.
four.10.CZPT dyeing tank with drying system
This unit is double open construction. Tank ability is about8M3,depth is 2.3m with
cooling & heating function. It can management cooling liquid temperature in set variety
routinely, to assure bolts dyeing uniformly and drying. Then the function items
transmitting by belts to dry by drying gadget.
four.11.CZPT oiling device
This unit is composed with body, immerse horizontal tank and transmitting belt. The spray system flame plating the oil on the perform parts ,then it avoids the spare oil by strong blower, meanwhile preserving the oil.
This is the specs of 1 tons furnace.
we can make the strategy according to your necessity .
For any queries,remember to feel cost-free to speak to me.
We will provide the most suitable device for you and give you the best value.
we have engaged in exporting much more than twenty years. we will give you the very best supportation and tips.
